冰箱箱体发泡线:20工位夹具直线对称布局

本线体采用直线式对称布局，线体有二十台发泡夹具，四套充注机械手、四套双向运载小车、一套水加热系统、两套抽风系统、两套电控系统。本线体按环戊烷发泡等级设计制造。

本线体采用全自动发泡控制，具有外形美观、生产高效、低劳动强度等特点。

生产线主要技术参数:

箱体规格L×B×H：冰箱（Max）：2000×800×650mm－1100×490×400

发泡介质：无氟发泡

固化时间：可调

模具温度：30－60℃温度可调

充注形式：单枪头线体侧面（进箱口对面）水平充注

工位：20分为4条线，每条线为5个工位

生产节拍：28s/台（按固化时间6分钟计）

发泡箱体：整线可以同行进12种规格箱体混产

电源：380V、50Hz、柜外控制元件电压：24V

功率：120KW（参考）

注：客户如有特殊工艺要求，可以根据需要定制。

Linear Layout 20 Fixtures Refrigerator Cabinet Foaming Line

Generally speaking, the line introduces linear confirguation with free-freon level designing requirement and the hardening foaming fictures as twenty-workstations . The line is composed with twenty units of cabinet-foaming fixtures layout symmetrically in four groups, five fixtures in one group, a set of injecting manipulator, a set of both-way carrying car for loading & unloading cabinet, a set of water-heating system, a set of safety exhausting system, a set of safety system, a set of safety fencing together with electronic controlled system for the line.(Note: the safety fencing is built by buyer with the drawing and technical requirement giving by seller, all the equipments doesn't include molds)

The line comprises several processes including loading, transporting, clumping, injecting, hardening, cabinet-unloading with advantages of beautiful appearance, high production efficiency, low labour intensity and etc..

 The main technical performance parameters

   1.   Capacity for Product’s type:   suitable for mixed production with different 12 products in same time in this foaming line identifying automatically.

2      L*B*H: Specification of the fridge case             2000×800×650mm－1100×490×400 

3      Foaming agent    POL+ISO(cyclopentane) type

4      Harden time:      adjustable

5      Mold temperature      30--60degree  temperature adjustable

6      Injecting pattern: side injection of single-gun(opposite position of    the cabinet loading);horizontal injection at the bottom of fridge case near the compressor.

7      Working stations:  20 fixtures in total, devided into four groups, five fixtues in each one group.

8      Tap time(or time circling) of production line:      28S/single case(based on 6 min long of the foaming layer hardening time)

9      Power supply      380V, 50Hz, voltage: 24V of Control component outside the cabinet

10    Power capacity    120KW(for reference)

Remark: if clients have any other peculial demands for their own products, we can provide accordingly designing to meet the requirement.